Medium pressure UV disinfection system P1

Medium Pressure UV Disinfection System in Aquaculture Industry

– White Shrimp,Litopenaeus Vannamei

 

Introduction of Litopenaeus vannamei

White shrimp,Litopenaeus vannamei is one of the three largest shrimp varieties in the world, which can grow in the wide range of salt concentration,temperature and bad environment.Fast growth rate and short farming cycle are its main characteristics.Litopenaeus vannamei was widely cultured in China since 2001.With bad climatic condition and water quality,infectious diseases occurred frequently and spread quickly,so the mortality rate increased.Infectious diseases include virus disease,bacterial disease and parasitic disease.Virus disease contains White spot syndrome, Taura syndrome,Yellow head disease,Infectious hypodermal,Hematopoietic necrosis and Hepatopancreatic parvovirus.Bacterial disease contains vibrio,eye-rot,gill-rot and enteritis. Parasitic disease contains ciliate and yellow gill. The occurrence of disease will not only bring loss to the farmers but also make water self-purification capacity be out of control during the treatment process.
Changzhou Peide Water Treatment Equipment Co.Ltd supplies UV sterilizer, medium pressure UV disinfection system,open channel UV sterilizer and aquaculture UV sterilizer for fish farming. This chapter focuses on the usage of medium pressure UV disinfection system for Litopenaeus vannamei.
Water quality problems in Litopenaeus vannamei cultivation

Water quality problems in Litopenaeus vannamei cultivation1

Water quality problems in Litopenaeus vannamei cultivation2

Water quality problems in Litopenaeus vannamei cultivation3

Water quality problems in Litopenaeus vannamei cultivation4

 

Some diseases of Litopenaeus vannamei

1.Virus disease
White spot syndrome
Taura Syndrome

2.Bacterial disease
Vibriosis
Eye rot
Gill rot
Enteritis

3.Parasitic disease
Ciliate
Yellow gill

4.Physical and chemical disease
Black gill

diseases of Litopenaeus vannamei1

diseases of Litopenaeus vannamei2

diseases of Litopenaeus vannamei3

diseases of Litopenaeus vannamei4

diseases of Litopenaeus vannamei5

In summary,the water quality is difficult to be stable,so the key management is to prevent it changed. Medium pressure UV disinfection system for Litopenaeus vannamei supplied by Changzhou Peide Water Treatment Equipment Co.Ltd can solve the problem of water pollution,disease,irregular measures,which may increase the income of the farmers.

 

Medium pressure UV disinfection system for Litopenaeus vannamei Working principle

UV disinfection system design for water has been carefully conceived to provide adequate germicidal dosage throughout the disinfection chamber,which can destroy the structure of DNA and RNA in cell tissue of bacteria,virus,parasite,algae and other pathogenic microbes without any chemicals.

Medium pressure UV disinfection system for Litopenaeus vannamei Working principle

 

Medium pressure UV disinfection system for Litopenaeus vannamei Product Features

1.High power of single lamp (400w-10000w),less quantity of lamps,which can save the maintenance costs.
2.Stainless steel chamber and long life time.
3.UV disinfection belongs to physical method without any secondary pollution.
4.Strong ability of destroying the pathogenic microbes with high output power.
5.Energy loss is low because the transmittance of quartz sleeve is high.
6.Small volume,nice appearance and easy to install.

 

The reasons for choosing Medium pressure UV disinfection system for Litopenaeus vannamei

Medium pressure UV lamp can provide wider UV spectrum comparing with common low pressure UV lamp, which can avoid photoreactivation and dark repair of DNA for microorganism effectively.So the equipment can destroy the microorganism completely.Besides,medium pressure UV lamp can destroy more kinds of bacteria and has strong decomposition of chemicals comparing with ozone and chlorine disinfection.The equipment is environmentally friendly,which has the features of small volume,no pollution,long service life,easy installation and operation.
Disease is the main threaten to the culture of Litopenaeus vannamei especially virus,White spot syndrome,Taura syndrome and Infectious hypodermal.By testing the water quality continuously, we found vibrio killing rate is above 99%,spore killing rate is above 95%,algae killing rate is above 90% after using medium pressure UV disinfection system of Changzhou Peide Water Treatment Equipment Co.Ltd.The equipment can prevent the spread of these diseases effectively and prove Litopenaeus vannameisafe.

Vibrio detection in water

Water quality comparisons before and after using Medium pressure UV disinfection system for Litopenaeus vannamei

before and after use Medium pressure UV disinfection system for Litopenaeus vannamei

 

Medium pressure UV lamp compared with traditional UV lamp

Medium pressure UV lamp Low pressure UV lamp
Lamp pressure 104-106pa
UV light wavelength 100-400nmSingle lamp max output power can reach to 12000W
Lamp pressure <103pa
UV light wavelength 273.4nm
Single lamp output power less than 320W

 

Medium pressure UV disinfection system compared with ozone generator

Medium pressure UV Ozone
No pollution, environmentally friendly
Easy operation
Low operation cost
Strong ability of disinfection
Installation area is small
Easy installation
Long service life
Water pollution
Difficult operation
High operation cost
Disinfection ability reduced when the sun shines
Installation area is large
Difficult installation
Short service time

 

Pictures of Medium pressure UV disinfection system for Litopenaeus vannamei

Medium pressure UV disinfection system P1

Medium pressure UV disinfection system P2

Medium pressure UV disinfection system UV Dose

UV sterilizer disinfection efficiency depends on the UV Dose
UV Dose=UV intensity × reaction time
The aim of optimizing energy and time cost is to make sure the right dealing.

 

UV dose of Changzhou Peide Water Treatment Equipment Co.Ltd

Disease Organism UV dose
Mj/cm2-1log
UV dose
Mj/cm2-3log
White spot syndrome White spot syndrome virus 6.2 18.6
Taura syndrome Taura syndrome virus 4.0 12.0
Bacterial red leg Vibrio parahaemolyticus 3.4 10.1
Microsporidiosis Microsporidiosis 2.5 12

 

Advantages of Medium pressure UV disinfection system for Litopenaeus vannamei

 

Performance Advantages

Environmentally friendly
The number of lamp is 2-18
UV lamp power can be 2.5 kw,3.5 kw,5.0 kw and 7.3 kw
Max treated flow rate can reach to 5000m3/h
Life time of lamp is 5000h and quartz tube is 5 years
Power regulated automatically 100%-50%
Low pressure drop design

 

Operation Advantages

Less maintenance and repair requirement
Single sided maintenance/access
With automatic mechanical cleaning system
Easy to replace the lamp

 

Installation advantages

Super compact, easy to install
Closed system installed on the pipeline system directly
Horizontal and vertical installation are optional
Variety size and types for connection flange
Less installation area
Install against wall directly

 

Quality Assurance of Medium pressure UV disinfection system for Litopenaeus vannamei

1.High illumination maintenance
The suppliers of Medium pressure UV disinfection system are all foreigners.No factory can produce medium pressure UV lamp that is stable and long-term applied to water treatment in China.Medium pressure UV lamp of Peide has unique advantages in foreign products.Firstly,Peide has unique design of lamp.It uses new technology that make sure the transmittance and prevent lamp black,which makes it long service life.The illumination of Peide medium pressure UV lamps is well maintained at 82.6%.

2.Long service life of lamp
Medium pressure UV disinfection system adjust the power output according to the water quality and water flow rate.Common medium uv lamp inner glass is easy to get black when adjust the power output which will affect the life time of lamp and the disinfection efficiency. Medium pressure UV lamp of Peide can solve the problem perfectly,which save energy cost a lot.

3.Electronic ballast with high quality
Low frequency electronic ballast of Peide has unique advantages.Not only it has high stability but also saves energy cost.The power conversion rate is above 90%.

4.Professional design and calculation
Equipment integration is very important for the design and manufacture of medium pressure UV disinfection system. The surface temperature of lamp is 600-800℃.The service life and effect of lamp are greatly influenced by type and configuration of quartz sleeve.The high temperature of lamp makes high demand on the sealed design and cooling system.The control systems of ballast and lamp adjust power output including other control systems are of vital importance for the stable operation.Professional calculation and test of UV dose is needed in the reliable disinfection system. Peide has rich experience in application of medium pressure system.

 

Application of Medium pressure UV disinfection system for Litopenaeus vannamei

Medium pressure UV disinfection system is applied to all the culture pond of Litopenaeus vannamei. Water needs disinfection when the raw water is into pond,water degradation and disease occures.Medium pressure UV disinfection system can establish a friendly eco-environment for Litopenaeus vannamei.

 

Process diagram of Medium pressure UV disinfection system for Litopenaeus vannamei

Process diagram of Medium pressure UV disinfection system for Litopenaeus vannamei

 

Installation diagram of Medium pressure UV disinfection system for Litopenaeus vannamei

Installation diagram of Medium pressure UV disinfection system

 

Medium pressure UV disinfection system for Litopenaeus vannamei Precautions for use

1.For a secure lifespan of uv lamp,users are forbidden start and shutdown medium pressure UV disinfection system frequently.
2.To improve the transmittance of UV,lamp and quartz glass should be cleaned timely,by alcohol wipes or gauze regularly,which depend on water quality.
3.Cut off the power before replacing the lamp,take out the old lamp,insert new one into medium pressure UV disinfection system,install the seal ring and check whether it is leaking.Don’t touch the quartz glass with your fingers,otherwise,it will influence the disinfection effect.
4.Prevention the radiation of UV:UV has strong bactericidal force,but it is harmful to human. Avoid direct exposure to human,avoid facing the light source with eyes directly,wear protective glasses when necessary.

 

Verification of European Union of Medium pressure UV disinfection system

Verification of European Union of Medium pressure UV disinfection system

 

Manufacturing Process of Medium pressure UV disinfection system

 

Analysis and inspection of stainless steel

Analysis and inspection of stainless steel

Detectors of Peide test the raw materials of medium pressure UV disinfection system carefully. Peide Water Treatment Equipment Co.Ltd purchased the handheld alloy analyzer at high cost with revolutionary GOLDD technology,high sensitivity and detection accuracy.The interest of customers is in the first place for Peide,so we use best detection equipment to test the materials.

 

Welding Effect

Welding Effect

 

Welding

Welding

 

Mechanical Polishing

Mechanical Polishing

 

Electrolytic Polishing

Electrolytic Polishing

 

Water Quality Analysis

Water Quality Analysis

 

Package of Medium pressure UV disinfection system for Litopenaeus vannamei

Package of Medium pressure UV disinfection system for Litopenaeus vannamei

The ferocious disease and high mortality rate of Litopenaeus vannamei always come to farmers in sudden.If we can study the prevention technology of disease for Litopenaeus vannameion the basis of disease tracking and disease controlling systematically,we can provide reference for healthy farming of Litopenaeus vannamei.However,medium pressure UV disinfection system of Changzhou Peide Water Treatment Equipment Co.Ltd can establish a friendly eco-environment for Litopenaeus vannamei,which can increase income of the farmers.

 

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